I think a bigger P.I.T.A problem is that the SD card is being used inside of a welding environment, and
SCREWED the WELDERS if it is used like a dongle/security key.
If the manufacturer is charging 400$ for upgrading the capabilities of the device,
then I can be annoyed but OK, as long as they do not lock out my choice of materials that I can use
(ex: DRM requiring Miller only wire).
The major problem here is a design issue. A welding shop is NOT friendly to fragile
electronics that need a dirt/dust-free(like the stuff that comes off from grinding off RUST
and SLAG) or SMOKE-FREE (youâre burning flux and metal) environment, Iâve built industrial monitoring equipment for monitoring energy use in
a boiler room that failed and required two trips to fix (think 200$ of time and 2-weeks of data lost) because
we used a cheap dollar-store USB key for datalogging instead of a more reliable USB key.
An SD card is waaaay more fragile/friable than a USB key, and a welding shop is
waaaay more dirty than a boiler room, and an SD card slot for an SD card is more likely to get clogged, and the welders themselves are more likely to be covered in more dirt and slag
(Quote Applejack from âFriendship is Magicâ âSometimes getting dirty is a byproduct of hard workâ. )
Welding is guaranteed to put out a lot of smoke, and cleaning up welds and prepping material for welds
will make lots of fine horrible dirt and grit. If the SD card has to sit in the welder like a dongle instead of
simply uploading an upgrade code, then give the welder 6-months before he starts screaming at Miller over
a help line for damage wrecking a 3000$ job and giving him several days delay because an SD card crapped
out on him and reset his expensive welding machine, and PREVENTED HIM FROM FINISHING HIS WORK.
In that case, Miller would probably demand the welder overnight mail them the dead SD card, and
then they would overnight mail him another SD card (2-days delay). I do not know what behaviour the
welding machine would show if an SD card suddenly died in the machine, hopefully there is a graceful fail,
but maybe you have a surge that burns thru a piece (looks like these DONGLE settings are good for thin
piece welding).
If they used a USB key then they have a more reliable piece of equipment, and like the
EUROTHERM CONTROLLERS, if they have an upgrade code tied in exclusively to the serial number/MAC
address of the module, then that would provide the most reliable, least penetrable way of upgrading the equipment.
Security isnât a big issue, because welders tend not to engage in PENETRATION-TESTING of software
(penetration testing of pressurized fluids is something else).
The evil is not in the fact that the equipment is software upgradeable to have the different features installed
(that is common),Miller didnât DRM the welding materials. The EVIL is that the security dongle is a
REALLY LIKELY FAILPOINT FOR THIS EQUIPMENT.
I wouldnât be this passionate, but another supplier of ours got me banned from an
installation job at a hospital when their âupgraded productâ had a prettier user interface but literally took
20X the time to set up, and introduced a new/frightening fail mode that shut down the sterilizing equipment for
a major hospital.