Originally published at: http://boingboing.net/2016/11/04/master-prop-fanatic-shawn-thor.html
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Evidently the thing to do, is there are basically paper craft patterns on some websites. Download those. Get a bunch of craft foam, and use those patterns to cut and score the foam. You can make like anything with this method. Couple guys made Death Stroke armor recently, and it was really impressive.
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Friend of mine makes hats that way
http://deckofhats.tumblr.com/post/131475892011/hat-number-twenty-five-the-all-too-seductive-erik
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